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Semi-Finished Lighters Parts | Lighters Assembly Lines |
Electronic Lighters Lines | Lighters Production Lines |
Pimpex@RPM cooperates closely with professional manufacturer of lighters assembly lines, which can assembly various lighters, such as flint lighters, grinding wheel lighters, electronic lighters, windproof electronic lighters.
Usually lighters assembly lines includes fully automatic lighter body shells layout typesetting and sorting machine, automatic welding machine, automatic filling gas machine, automatic adjusting fire machine, automatic inspection machine, labeling machine, paper wrapping machine.
There are two major series of flint lighter assembly lines, electronic lighter assembly lines, which will assembly accessories of lighters such as lighter bodies/shells, inner heads, bottom covers, small screws, Zinc sleeves, wicks, cotton chips, gas valves, semi finished lighters, flame plates, face valves, electronics, buttons and windshields. Of courese, lighter assembly lines will charge butane?gas into lighters, adjust fires of lighters to same heights, performs final flame height detection and detects flameout phenomenon on finished lighters.
![]() 01 Lighter Type Flint Lighter, Grinding Wheel Lighter |
![]() 02 Lighter Type Electronic Lighter |
![]() 03 Lighter Type Windproof Electronic Lighter |
![]() 04 Lighters Production Process Video of Lighters Assembly Machines According to Lighters Production Process |
![]() 05 Production of Plastic Accessories Parts of Lighters |
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Video of Production of Plastic Accessories Parts of Lighters |
![]() 07 Fully Automatic Lighter Body/Shells Layout Typesetting and Sorting Machine a |
![]() 07 Fully Automatic Lighter Body/Shells Layout Typesetting and Sorting Machine b |
After the injection molding machine produces the lighter shells, which will be messy when they comes out of the mold. The lighter shells need to be neatly arranged and inserted into the 50-piece turnover base used for production to facilitate subsequent automated production.
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Video of Fully Automatic Lighter Shells Layout Typesetting and Sorting Machine |
![]() 08 Automatic Welding Machine for Welding Lighter Body/Shell, Inner Head, Bottom Cover, Small Screw, Sleeve, Other Accessories a |
![]() 08 Automatic Welding Machine for Welding Lighter Body/Shell, Inner Head, Bottom Cover, Small Screw, Sleeve, Other Accessories b |
The lighter shell must be welded with the inner head, bottom cover, small screw sleeve and other accessories through ultrasonic welding to achieve the effect of sealing the butane gas which will be charged into the lighter.
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Video of Automatic Welding Machine for Welding Lighter Accessories |
![]() 09 Assembly Line to Install Zinc Sleeves, Wicks, Cotton Chips, Valves into Semi Finished Lighters a |
![]() 09 Assembly Line to Install Zinc Sleeves, Wicks, Cotton Chips, Valves into Semi Finished Lighters b |
Install the four accessories of zinc sleeve, drainage core, cotton sheet and face valve to the welded lighter semi-finished product.
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Video of Assembly Line to Install Zinc Sleeves/Wicks/Cotton Chips/Gas Valves into Semi Finished Lighters |
![]() 10 Automatic Filling Gas Machine to Charge Butane?Gas via Dosing Cylinder by Fully Pneumatic Control a |
![]() 10 Automatic Filling Gas Machine to Charge Butane?Gas via Dosing Cylinder by Fully Pneumatic Control b |
Automatic Filling Gas Machine inflates butane gas into the lighter casing through a quantitative cylinder. Each station uses an independent quantitative cylinder to inflate, which can accurately control the butane gas volume of each lighter. The equipment adopts full pneumatic control method, without using voltage, ensuring the safety of production.
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Video of Automatic Filling Gas Machine to Charge Butane Gas via Dosing Cylinder by Fully Pneumatic Control |
![]() 11 Automatic Adjusting Fire Machine to Adjust Fires Twice 12 Hours Apart to Same Fire Height a |
![]() 11 Automatic Adjusting Fire Machine to Adjust Fires Twice 12 Hours Apart to Same Fire Height b |
Due to errors in the lighter accessories, the flame height of the lighter cannot be unified after inflation, and cannot meet product quality requirements. The flame height must be adjusted to a unified height. And the fire needs to be adjusted twice. The first and second fire adjustment need to be separated by at least 12 hours. It is recommended that the interval be 24 hours to ensure the stability of the quality.
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Video of Automatic Adjusting Fire Machine to Adjust Fires Twice 12 Hours Apart to Same Fire Height |
![]() 12 Flint Lighter Assembly Line to Install Finished Lighter Head to Flame-Adjusted Semi-Finished Lighter Body and Snap Flame Plate onto Face Valve |
Install the finished outer lighter head to the semi-finished lighter with the flame adjusted, and snap the flame plate onto the face valve to complete the assembly of the entire grinding-wheel lighter.
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![]() 13 Electronic Lighter Assembly Line to Install Electronics, Buttons, Windshield to Flame-Adjusted Semi-Finished Lighter Body to Complete Assembly of Entire Electronic Lighter |
Install several accessories such as electronics, buttons, and windshield to the flame-adjusted semi-finished lighter to complete the assembly of the entire electronic lighter.
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Video of Electronic Lighter Accessories Assembly Turning Line |
![]() 14 Automatic Ligher Flame Inspection Machine Performs Final Flame Height Detection and Detects Flameout Phenomenon on Finished Lighters a |
![]() 14 Automatic Ligher Flame Inspection Machine Performs Final Flame Height Detection and Detects Flameout Phenomenon on Finished Lighters b |
After all the parts of the lighter are assembled into the finished lighter, although the flame size has been adjusted earlier by the lighter fire adjusting machine, due to errors in the parts and changes in the flame during the assembly process, an inspection machine is required to perform final flame height detection on the finished lighter. The detection of fire failure ensures the final quality of the lighter, surely the inspection machine is an indispensable testing equipment.
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Video of Automatic Lighter Flame Inspection Machine |
![]() 15 Labeling Machine TB-01 to Deal with Appearance of Lighters |
![]() 15 Paper Wrapping Machine BZ-01 to Deal with Appearance of Lighters |
After the lighter completes the final inspection, the appearance of the lighter needs to be processed. The most commonly used methods are labeling and wrapping the entire lighter.
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Video of Lighter Paper Wrapping Machine & Lighter Labeling Machine |
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