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DASB Series Full-automatic Aseptic Soft-packaging Forming Filling Sealing Machine

The DASB series machines are applicable to the aseptic packaging production of milk, yogurt, flavored milk, fruit juice, etc., with the functions of accomplishing plastic pouch sterilizing, forming, aseptic filling, sealing & cutting, and product transportation full automatically. This series machines are suitable for the utilization of various plastic complex film and Aluminum-plastic, paper plastic complex packaging materials. Equipped with world famous top brands systems for key parts, and with stable operation, high-efficiency sterilizing and low power consumption, these machines are the first choice for the productions of long lasting aseptic products.

• The machine in the picture includes the optional components.
• Part of the functions described in this catalog is of the optional functions.

• Advanced design of double stations independent aseptic chamber and pouch forming filling system is able to realize the production of two different sizes products at the same time or the independent operation of the single side.
• Three stages fixed length driving technology is applied in packaging materials’ driving. The utilizations of servo power transmission and photo electricity sensor localization guarantee the accuracy o f driving length and the nondeforming of the packaging materials and can be suitable for the products with various dimensions.
• The packaging materials are sterilized by immersing and moving in a way of W in the H₂O₂ tank and are dried by aseptic hot air to guarantee the sterilization effect of the packaging materials.
• H₂O₂ spraying and high intensity UV sterilization and aseptic air displacement technology are applied in the aseptic chamber to guarantee the constant aseptic condition in the aseptic chamber.
• The up-to-date single station two steps sealing & cutting device (patent technology) realizes the functions of separately sealing and cutting within the single station. This technology is suitable for various kinds of Aluminium plastic and paper plastic complex packaging materials and prolongs the effective shelf life of the products adequately.
• The sealing & cutting system is driven by the servo motor to guarantee the stability, high accuracy of its operation and good sealing & cutting of the products adequately.
• The integrated CIP & SIP system guarantees the asepsis of the pipes and valves which contact the materials during the production.
• The machine is equipped with non-stop film connection device and date printing function.

• Servo controlled automatic cup storage and loading mechanism can perform the lifting and conveying of the preformed cup full automatically.
• The fore-filling vacuum dust sucking device can eliminate the remained foreign body from the preformed cup.
• Unique separate dosing filling system is high in filling accuracy. The application of the new type rotary valve and valve core reduces the shear force against the material to the lowest level and keeps at most the viscosity of the material during the filling.
• Online fruit bit essence dynamic mixing device guarantees the uniform mixture of fruit bit essence and material and the low break rate of fruit bit, realizing the polytype production of the product.
• Drawer type lid storage mechanism which can realize the non-stop lid loading guarantees the high operation efficiency of the machine and avoids the influence to the cleanness of the working area due to the traditional mode of lid supplement.
• The optional film roll sealing & cutting device enhances the compatibility of the machine for various o f sealing film.
• Online moveable ink jet code printing device which reciprocates under the control of servo air cylinder is capable to perform accurate localized ink jet printing on the product.
• Adopt synchronized power transmission design; the main working stations of slat driving and filling etc. are controlled by servo motor to realize stable machine operation, high capacity and low noisy.

• Integrated combined cutting mold made by high grade die steel has long service life. The mold is designed base on quick change concept. It can realize different cutting modes of two cups multi-pack, four cups multi-pack and six cups multi-pack etc. through simple adjustment.
• Online fruit bit (fruit jam) essence dynamic mixing devices guarantee the uniform mixture of fruit bit and material and the low break rate of fruit bit. Such device can process the dynamic mixture and distribution of maximum four kinds of fruit bit and essence at same time.
• Using latest movement control technology, the main working positions are driven by servo motor. The movement of all working positions is good in synchronism and flexibility. The operation of the machine become more stable and the capacity become higher.
• Unique separate dosing filling system. The application of the latest type rotary valve and valve core which has high filling accuracy reduces the shear force against the material to the lowest level and keeps at most the viscosity of the material during the filling.
• Photoelectric inspection and servo controlled deviation rectifying system guarantees the accuracy of the forming, cutting stations.
• Integrated CIP device which in accordance with hygienic standard guarantees the pipes, valves, valve blocks and pistons which contact the material can be fully cleaned by rinsing.
• The forming and filling stations are protected by the positive pressure of cleaned air from 100 class laminar flow system to enhance the hygienic standard and shelf life of the product.
• The wrap around labeling technology which owns the patent of invention and the high accuracy servo control system, guarantee the accuracy and stability of the wrap around labeling.
• The machine can be equipped with non-stop film (sealing film and sheet) connection device to enhance the efficiency of the machine adequately.

• The Full-automatic multi-function bottle unscrambler and cap unscrambler could fulfill the unscrambling and conveying of various special-shaped bottles and caps, and carry out the changeover for different bottle types and cap types in short time.
• Featured load cell weighing filling, with individual weighing measuring unit for each filling nozzle, the machine has reliable performance and high filling precision, the minimum filling tolerance is controlled within +/-1 gram.
• Featured electromagnetic flow meter filling, the machine will carry out quick automatic adjustment based on the viscosity condition of various products, and increase the filling productivity while ensuring the filling precision at the same time.
• Based on different packing characters, bottle correcting machine and cap correcting machine could be equipped as the optional device, ensuring the variety of products.
• With the free lifting function of filling, cap pressing (screwing) station, and fitted with quick changeover kit, the quick changeover for different volume, different bottle shape products could be realized in very short time.
• With respect to the special pump lid product, the new type of pump lid unscrambling, pre-insert pump lid and servo pump lid tightening system are adopted to substitute the traditional manual packing method and increase the productivity largely.

• Vacuum negative pressure filling with high speed, high accuracy and non dropping.
• Separate design of the cap forming system fully guarantees the cleanness of the filling and sealing area. The cap forming system is equipped with no-cap alarm function and cap anti-block device. The forming system for cap with special shape can be customized at customer's request.
• Rotary high frequency induction sealing system is reliable in performing good sealing quality, high stability and low power consumption.
  Over-and-under type filling station and sealing station together with the plastic bottle quick change unit can realize the quick conversion for products with different volume and different bottle shape within 30 minutes.
• The CIP device which is in accordance with hygienic standard connects with the CIP centre to realize the full automatic CIP cleaning and guarantee the completely cleaning to the pipes and valves etc. which contact the materials.
• With grease supplied from the central grease tank, the central lubrication system greases every lubricating point periodically to reduce manual maintenance work and extend the service life of the machine.
• The main working area of the machine is fully closed and protected by the positive pressure of 100 class cleaned air to enhance the hygienic standard of the product and prolong the shelf life adequately.

GF Series Full-automatic Plastic Bottle Rotary Filling Sealing Capping Machine

The GF series machines are applicable to the large -volume packaging production of yoghurt, milk, fruit juice, seasoning etc., and the whole process from electronic weighing filling, high-frequency sealing, cap unscrambling, capping and product transportation is completed full-automatically. These machines are equipped with world famous top brands systems of electronic weighing, PLC, touch panel, driver, temperature control, photoelectric control, pneumatic control, automatic lubricating, etc. This series machines are the first choice to meet new types of urban consumption for large and medium scale enterprises.

• The machine adopts electronic weighing filling system. With independent loading cell equipped on every filling nozzle, the machine is reliable in performance and accurate in filling accuracy. The minimum filling tolerance can be controlled within +/- 1g.
• Over-and-under type filling, sealing and capping stations together with the plastic bottle quick change unit can realize the quick conversion for products with different volume and different bottle shape within 30minutes.
• The main working area of the machine is fully closed and protected by the positive pressure of 100 class clean air to enhance the hygienic standard of the product and prolong the shelf life adequately.
• Separate design of the cap forming system fully guarantees the cleanness of the filling and sealing area. The cap forming system is e quipped with no-cap alarm function and anti-block device. The forming system for cap with special shape can be customized at customer's request.
• Track hoist carrying cap unscrambling system is equipped with effective reverse cap rejection device to guarantee no reverse cap to be sent to the capping system absolutely. The optional UV sterilization device can be equipped on this cap unscrambling system to enhance the cleanness of the plastic cap further.
• New generation magnetic capping device is capable to control the capping torque accurately and avoid the wear to the outer surface of the cap.
• The machine is equipped with no bottle checking function which can stop the filling and capping if without bottles.
• Rotary high frequency induction sealing device is reliable in performing good sealing quality, high stability and low power consumption.
• The filling, sealing and capping stations can be freely constituted as three-in-one machine or two-in-one machine at customer's request.